Micro-Mirror Arrays Quality control

Micro-mirror calibration of Tilt/Tip deflection versus applied voltage and geometry

Micro-mirror arrays, also known as digital micro-mirror devices (DMDs), are used in a variety of optical and imaging applications due to their ability to precisely control light by tilting tiny mirrors individually. Many demanding application, for instance mask-less lithography and optical switching for telecom, require perfect calibration of tilt/tilt angle versus applied voltage, and precise control of the Radius Of Curvature (ROC), among others, for ensuring optimal capacities of the final systems.

Micro-mirror arrays contain typically thousands to millions of tiny mirrors. Thanks to its unique speed, our DHM® overcomes the limitation of alternative instruments to characterize each of them.

We present in this application our dedicated DHM system and user interface for quality control of micromirror arrays.

Description:

  • Material: Silicon wafers, reflective coating on the mirrors
  • Acquisition and analysis time:
    • 0.25 sec / site
    • One site can be composed by several mirrors (mirror size and maximum angle dependant)
  • Tilt/tip (Specifications measured on a 1 mm diameter mirrors and a 2.5x objective) :
    • Accuracy < 1 mrad
    • Thousands of voltages per mirror
  • ROC (Specifications measured on a 500 microns ROC reference sphere):
    • Accuracy < 0.5%
    • Repeatability < 0.05%
  • Measurement Process: customized user interface dedicated to the application.
    • Manual loading of the micro-mirror array device
    • Semi-automated alignement
    • Automated scan of all or of pre-selected sites
    • Automated ROC measurements
    • Automated control of the voltages and tilp/tip measurement
    • Automated reporting
  • Instrument:
    • DHM® R1000 (single wavelength & multiple objective)
    • Objective magnification: 2.5x, 5x, 10x, 20x, 40x, 50x, 100x
    • Industrial grade workstation with motorized stage up to 300x300x100 mm
1. Semi-automated array alignment. The shape and position of the marks are parametrized by users. The operator confirms proper alignment at minimum two positions.
2. Acquisition, data analysis, and metrics display. They are performed in parallel. Blue: data still to be acquired, Pink: data acquired but not analyzed yet, and Other colors: metrics of data acquired and analyzed.
3. Micro-mirror Quality Control Metrics. The device's measurement color map allows you to view and analyze different metrics and examine any outliers in details.
4. Quality control acceptance. The quality manager defines thresholds for metrics, which allows the conformity of each micromirror to be established. Green = passed, red = failed.